Cooling and Crack Suppression of Bone Material Drilling Based on Microtextured Bit Modeled on Dung Beetle

Abstract In recent years, the number of patients with orthopedic diseases such as cervical spondylosis has increased, resulting in an increase in the demand for orthopedic surgery. However, thermal necrosis and bone cracks caused by surgery severely restrict the development and progression of orthopedic surgery. For the material of cutting tool processing bone in bone surgery of drilling high temperature lead to cell death, easy to produce the problem such as crack cause secondary damage effects to restore, in this paper, a bionic drill was designed based on the micro-structure of the dung beetle’s head and back. The microstructure configuration parameters were optimized by numerical analysis, and making use of the optical fiber laser marking machine preparation of bionic bit; through drilling test, the mathematical model of drilling temperature and crack generation based on micro-structure characteristic parameters was established by infrared thermal imaging technology and acoustic emission signal technology, and the cooling mechanism and crack suppression strategy were studied. The experimental results show that when the speed is 60 m/min, the cooling effects of the bionic bit T1 and T2 are 15.31% and 19.78%, respectively, and both kinds of bits show obvious crack suppression effect. The research in this paper provides a new idea for precision and efficient machining of bone materials, and the research results will help to improve the design and manufacturing technology and theoretical research level in the field of bone drilling tools.