Development of Fixture Layout Optimization for Thin-Walled Parts: A Review

Abstract An increasing number of researchers have researched fixture layout optimization for thin-walled part assembly during the past decades. However, few papers systematically review these researches. By analyzing existing literature, this paper summarizes the process of fixture layout optimization and the methods applied. The process of optimization is made up of optimization objective setting, assembly variation/deformation modeling, and fixture layout optimization. This paper makes a review of the fixture layout for thin-walled parts according to these three steps. First, two different kinds of optimization objectives are introduced. Researchers usually consider in-plane variations or out-of-plane deformations when designing objectives. Then, modeling methods for assembly variation and deformation are divided into two categories: Mechanism-based and data-based methods. Several common methods are discussed respectively. After that, optimization algorithms are reviewed systematically. There are two kinds of optimization algorithms: Traditional nonlinear programming and heuristic algorithms. Finally, discussions on the current situation are provided. The research direction of fixture layout optimization in the future is discussed from three aspects: Objective setting, improving modeling accuracy and optimization algorithms. Also, a new research point for fixture layout optimization is discussed. This paper systematically reviews the research on fixture layout optimization for thin-walled parts, and provides a reference for future research in this field.