Optimization of Fixture Number in Large Thin-Walled Parts Assembly Based on IPSO

Abstract There are lots of researches on fixture layout optimization for large thin-walled parts. Current researches focus on the positioning problem, i.e., optimizing the positions of a constant number of fixtures. However, how to determine the number of fixtures is ignored. In most cases, the number of fixtures located on large thin-walled parts is determined based on engineering experience, which leads to huge fixture number and extra waste. Therefore, this paper constructs an optimization model to minimize the number of fixtures. The constraints are set in the optimization model to ensure that the part deformation is within the surface profile tolerance. In addition, the assembly gap between two parts is also controlled. To conduct the optimization, this paper develops an improved particle swarm optimization (IPSO) algorithm by integrating the shrinkage factor and adaptive inertia weight. In the algorithm, particles are encoded according to the fixture position. Each dimension of the particle is assigned to a sub-region by constraining the optional position range of each fixture to improve the optimization efficiency. Finally, a case study on ship curved panel assembly is provided to prove that our method can optimize the number of fixtures while meeting the assembly quality requirements. This research proposes a method to optimize the number of fixtures, which can reduce the number of fixtures and achieve deformation control at the same time.