Compressive Mechanical and Heat Conduction Properties of AlSi10Mg Gradient Metamaterials Fabricated via Laser Powder Bed Fusion

Abstract Metamaterials are defined as artificially designed micro-architectures with unusual physical properties, including optical, electromagnetic, mechanical, and thermal characteristics. This study investigates the compressive mechanical and heat transfer properties of AlSi10Mg gradient metamaterials fabricated by Laser Powder Bed Fusion (LPBF). The morphology of the AlSi10Mg metamaterials was examined using an ultrahigh-resolution microscope. Quasi-static uniaxial compression tests were conducted at room temperature, with deformation behavior captured through camera recordings. The findings indicate that the proposed gradient metamaterial exhibits superior compressive strength properties and energy absorption capacity. The Gradient-SplitP structure demonstrated better compressive performance compared to other strut-based structures, including Gradient-Gyroid and Gradient-Lidinoid structures. With an apparent density of 0.796, the Gradient-SplitP structure exhibited an outstanding energy absorption capacity, reaching an impressive 23.57 MJ/m3. In addition, heat conductivity tests were performed to assess the thermal resistance of these structures with different cell configurations. The gradient metamaterials exhibited higher thermal resistance and lower thermal conductivity. Consequently, the designed gradient metamaterials can be considered valuable in various applications, such as thermal management, load-bearing, and energy absorption components.