Large-scale high purity and brightness structural color generation in layered thin film structures via coupled cavity resonance

Structural colors, resulting from the interaction of light with nanostructured materials rather than pigments, present a promising avenue for diverse applications ranging from ink-free printing to optical anti-counterfeiting. Achieving structural colors with high purity and brightness over large areas and at low costs is beneficial for many practical applications, but still remains a challenge for current designs. Here, we introduce a novel approach to realizing large-scale structural colors in layered thin film structures that are characterized by both high brightness and purity. Unlike conventional designs relying on single Fabry–Pérot cavity resonance, our method leverages coupled resonance between adjacent cavities to achieve sharp and intense transmission peaks with significantly suppressed sideband intensity. We demonstrate this approach by designing and experimentally validating transmission-type red, green, and blue colors using an Ag/SiO2/Ag/SiO2/Ag configuration on fused silica substrate. The measured spectra exhibit narrow resonant linewidths (full width at half maximum ∼60 nm), high peak efficiencies (>40 %), and well-suppressed sideband intensities (∼0 %). In addition, the generated color can be easily tuned by adjusting the thickness of SiO2 layer, and the associated color gamut coverage shows a wider range than many existing standards. Moreover, the proposed design method is versatile and compatible with various choices of dielectric and metallic layers. For instance, we demonstrate the production of angle-robust structural colors by utilizing high-index Ta2O5 as the dielectric layer. Finally, we showcase a series of printed color images based on the proposed structures. The coupled-cavity-resonance architecture presented here successfully mitigates the trade-off between color brightness and purity in conventional layered thin film structures and provides a novel and cost-effective route towards the realization of large-scale and high-performance structural colors.