Research Progress of Abrasive Groups Ordered Grinding Wheels

Abstract Because the grinding temperature is high when grinding using conventional disordered grinding wheels, the grinding quality improvement is limited when using single abrasive ordered grinding wheels, and the wheel preparation process is complex and costly when using microstructured grinding wheels, abrasive groups ordered grinding wheels are widely investigated. However, there is a paucity of systematic analyses and comprehensive reviews focused on abrasive groups ordered grinding wheels. Therefore, this paper defines abrasive groups ordered grinding wheels and classifies them, based on their unique characteristics, into groups such as abrasive blocks ordered grinding wheel, fine grain structured grinding wheel, abrasive clusters ordered grinding wheel, and abrasive fibers ordered grinding wheel. We provide an overview of the latest advances in wheel structures, preparation methods, and abrasive selection for various types of abrasive groups ordered grinding wheels. Furthermore, we conduct a comparative analysis of the existing types, significant advantages, and challenges associated with the four types of abrasive groups ordered grinding wheels. Looking ahead, given the potential of abrasive groups ordered grinding wheels in reducing grinding force and temperature, we recommend further exploration of their application in combination with special processing techniques. This could pave the way for the development of machining processes that are more environmentally friendly, energy-efficient, and precise.