A Novel On-Site-Real-Time Method for Identifying Characteristic Parameters Using Ultrasonic Echo Groups and Neural Network

Abstract On-site and real-time non-destructive measurement of elastic constants for materials of a component in a in-service structure is a challenge due to structural complexities, such as ambiguous boundary, variable thickness, nonuniform material properties. This work develops for the first time a method that uses ultrasound echo groups and artificial neural network (ANN) for reliable on-site real-time identification of material parameters. The use of echo groups allows the use of lower frequencies, and hence more accommodative to structural complexity. To train the ANNs, a numerical model is established that is capable of computing the waveform of ultrasonic echo groups for any given set of material properties of a given structure. The waveform of an ultrasonic echo groups at an interest location on the surface the structure with material parameters varying in a predefined range are then computed using the numerical model. This results in a set of dataset for training the ANN model. Once the ANN is trained, the material parameters can be identified simultaneously using the actual measured echo waveform as input to the ANN. Intensive tests have been conducted both numerically and experimentally to evaluate the effectiveness and accuracy of the currently proposed method. The results show that the maximum identification error of numerical example is less than 2%, and the maximum identification error of experimental test is less than 7%. Compared with currently prevailing methods and equipment, the proposefy the density and thickness, in addition to the elastic constants. Moreover, the reliability and accuracy of inverse prediction is significantly improved. Thus, it has broad applications and enables real-time field measurements, which has not been fulfilled by any other available methods or equipment.